Hillary Machinery supplies NC rotary tables and CNC indexers for adding 4th-axis and 5th-axis positioning capability to CNC machining applications. Our lineup includes SAMCHULLY 4th-axis rotary tables, tilt rotary tables and standalone indexing systems in a range of table sizes for precision positioning, multi-sided machining and reduced part setups.

NC Rotary Tables & Indexers for CNC Machining

NC rotary tables and indexers add programmable rotary positioning to CNC machining applications. By rotating the workpiece to commanded angular positions, a rotary table can allow multiple sides of a part to be machined without manually removing and refixturing the workpiece.

Hillary Machinery offers SAMCHULLY rotary tables and indexers for manufacturers looking to add 4th-axis, indexing or tilt-rotary capability to machining processes.

What Is an NC Rotary Table?

An NC rotary table is a programmable workholding and positioning device that rotates a workpiece around an additional machine axis. It can be integrated with a CNC control or operated through a separate controller, depending on the machine and rotary-table configuration.

Adding rotary positioning can reduce manual setups, improve feature relationships between multiple sides of a part and expand the types of components that can be machined on an existing CNC machine.

4th Axis Rotary Tables

A 4th-axis rotary table adds one rotary axis to a conventional 3-axis machining process. The workpiece can be indexed to programmed angles or, when the machine and control support it, rotary motion can be coordinated with the linear axes.

Common 4th-axis applications include machining several sides of a component, drilling bolt-hole patterns, machining features around a cylindrical part and reducing the number of manual fixture changes required.

5th Axis & Tilt Rotary Tables

Tilt rotary tables add an additional rotational degree of freedom, allowing the workpiece to be both rotated and tilted. This can provide 4th- and 5th-axis positioning capability for machining angled features and multiple part faces from a single setup.

Hillary Machinery currently offers SAMCHULLY tilt-rotary configurations such as the TR Series for applications requiring additional multi-axis positioning flexibility.

Indexing vs. Simultaneous Rotary Machining

Rotary tables can be used in different ways depending on the machine control and application.

  • Indexing rotates the workpiece to a programmed position and holds it stationary while machining takes place.
  • Continuous rotary machining allows rotary motion to occur during the cutting cycle when supported by the CNC machine and control.

The appropriate configuration depends on the part geometry, machine control, required accuracy and machining process.

SAMCHULLY Rotary Tables & CNC Indexers

Hillary Machinery offers SAMCHULLY NC rotary tables and indexers in a range of sizes and configurations for CNC machining applications.

Available systems include compact rotary tables for smaller parts, larger heavy-duty rotary tables and standalone configurations equipped with independent controllers.

Standalone Rotary Tables with NC Controllers

A standalone rotary-table configuration can provide programmable indexing capability when direct integration with the machine's CNC control is not practical or required.

Hillary Machinery offers SAMCHULLY standalone rotary tables equipped with NEOCON controllers, providing an independent method of programming and controlling rotary positioning.

Why Add a Rotary Table to a CNC Machine?

Adding rotary positioning can expand the capability of an existing machining center without replacing the entire machine.

  • Machine multiple sides of a part in fewer setups
  • Reduce manual part repositioning
  • Improve feature-to-feature accuracy
  • Machine bolt-hole patterns and radial features
  • Machine cylindrical components
  • Add 4th-axis indexing capability
  • Add tilt-rotary positioning for more complex parts
  • Increase the versatility of an existing CNC machine

Rotary Table Applications

NC rotary tables and indexers are used in a wide range of CNC machining applications, including:

  • Multi-sided milling
  • Radial drilling
  • Bolt-circle machining
  • Indexing fixtures
  • Machining shafts and cylindrical parts
  • Engraving around a circumference
  • Precision angular positioning
  • 3+1 machining
  • 3+2 positional machining with tilt-rotary systems
  • Fixture reduction and setup consolidation

Choosing the Right NC Rotary Table

Rotary-table selection should begin with the workpiece, machine and required machining process. Hillary Machinery can help evaluate:

  • Required table diameter
  • Workpiece dimensions and weight
  • Required indexing accuracy
  • 4th-axis versus 4th/5th-axis capability
  • Horizontal or vertical mounting requirements
  • Through-hole requirements
  • Chuck and fixture requirements
  • Clamping torque
  • Rotation speed
  • Machine travel and interference clearance
  • CNC control compatibility
  • Direct CNC integration versus standalone control
  • Cable and interface requirements

Rotary Table Size & Workholding

Table diameter should be matched to the workpiece and fixture rather than selected solely by the nominal size of the rotary table. The combined weight and dimensions of the part, chuck, fixture and other workholding must remain within the rotary table's rated capacity.

Machine-envelope clearance should also be checked carefully because adding a rotary table and workholding reduces the available space inside the machining area.

NC Rotary Table Frequently Asked Questions

What is a 4th-axis rotary table?

A 4th-axis rotary table adds programmable rotational movement to a conventional 3-axis CNC machining process, allowing the workpiece to be indexed or rotated to additional machining positions.

What is the difference between a rotary table and an indexer?

The terms are often used interchangeably. An indexer is commonly used to position a workpiece at discrete programmed angles, while a rotary table may also support continuous rotary movement when the machine and control permit.

Can I add a rotary table to an existing CNC machine?

In many cases, yes. Compatibility depends on the CNC control, available machine interfaces, table capacity, machine travels, available space and the required rotary-table functions.

What is a standalone NC rotary table?

A standalone rotary table uses its own controller rather than relying entirely on direct integration with the machine's CNC control. This can provide programmable indexing capability for suitable machining applications.

What is a tilt rotary table?

A tilt rotary table combines rotary movement with a tilting axis, allowing the workpiece to be positioned at compound angles for multi-axis machining.

How do I choose the correct rotary-table size?

Consider workpiece diameter, workpiece weight, fixture or chuck size, required through-hole capacity, machine-envelope clearance and the loads created during machining.

Find the Right NC Rotary Table or Indexer

Hillary Machinery can help evaluate your CNC machine, workpiece, table-size requirement, workholding, control compatibility and required axis capability to identify the appropriate SAMCHULLY rotary-table configuration.

View Available NC Rotary Tables & Indexers or contact Hillary Machinery to discuss your rotary-table application.

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