Hillary Machinery supplies industrial band saws and metal cutting saws for job shops, fabrication facilities and production manufacturing. Our lineup includes horizontal band saws, dual column band saws, miter saws and vertical band saws, with manual, semi-automatic and fully automatic solutions from COSEN Saws for cutting bar, tube, structural material and other metal stock.

Industrial Band Saws for Metal Cutting

Selecting the right industrial band saw starts with the material being cut, workpiece size and shape, required cut accuracy and production volume. Hillary Machinery offers metal cutting band saws for applications ranging from general fabrication and maintenance work to repetitive, high-production sawing.

Available configurations include manual, semi-automatic and fully automatic machines for cutting solid bar, tubing, pipe, structural shapes, bundles and other metal stock.

Horizontal Band Saws

Horizontal band saws are widely used for straight cutoff operations on bar, tubing, pipe and structural material. The workpiece remains stationary while the saw head and continuous band blade move through the material.

Depending on the application, horizontal saws can provide manual, semi-automatic or fully automatic operation. Automatic horizontal band saws can reduce operator involvement and improve consistency when cutting batches of material to repeated lengths.

View Horizontal Band Saws

Dual Column Horizontal Band Saws

Dual column band saws use a rigid column-guided saw head designed to provide stability throughout the cutting cycle. This configuration is particularly useful for production cutting, larger workpieces and applications where repeatability and controlled blade movement are important.

Hillary Machinery offers horizontal column band saws in a range of capacities for manufacturers, steel service operations and fabrication facilities.

View Horizontal Dual Column Band Saws

Miter Band Saws for Angle Cutting

Miter band saws provide the ability to make angled cuts without requiring the material to be repositioned for every cut. They are useful for structural fabrication, frames, weldments and other applications requiring straight and angled cutoff operations.

Depending on machine configuration, miter saws may provide single-direction or multiple-angle cutting capability for greater flexibility in fabrication environments.

Vertical Band Saws

Vertical band saws position the blade vertically and are commonly used where greater cutting flexibility is required. Unlike conventional horizontal cutoff saws, vertical saws can be useful for contour cutting, irregular shapes and applications requiring more complex cuts.

Vertical tilt-frame designs can also provide angular cutting capability for specialized metalworking applications.

Manual, Semi-Automatic or Fully Automatic Band Saw?

The appropriate level of saw automation depends primarily on production volume, material size, cut length requirements and the amount of operator involvement desired.

  • Manual band saws can be a practical choice for maintenance, toolroom, fabrication and lower-volume cutting applications.
  • Semi-automatic band saws automate portions of the cutting cycle while retaining operator control over material positioning and other functions.
  • Fully automatic band saws can automatically index material and repeat cutting cycles, making them well suited for production environments requiring multiple pieces cut to consistent lengths.

COSEN Industrial Band Saws

Hillary Machinery offers a broad selection of COSEN industrial band saws for metal cutting applications. COSEN's lineup includes horizontal saws, dual column machines and production sawing systems covering a wide range of material sizes and manufacturing requirements.

Available COSEN saw configurations range from compact machines for general metalworking to large-capacity automatic production saws for demanding manufacturing and material-processing applications.

Explore COSEN Band Saws

Choosing the Right Metal Cutting Band Saw

Saw capacity alone does not determine the best machine for an application. Material type, workpiece geometry, production requirements and the types of cuts being performed should all be considered before selecting a saw.

Hillary Machinery can help evaluate factors including:

  • Maximum round and rectangular cutting capacity
  • Solid bar, tubing, pipe or structural material
  • Material type and hardness
  • Straight versus miter cutting requirements
  • Single-piece versus bundle cutting
  • Required cut accuracy and repeatability
  • Manual, semi-automatic or automatic operation
  • Production volume and required cycle time
  • Material feeding and indexing requirements
  • Available floor space and material-handling requirements

Band Saws for Production Metal Cutting

In higher-volume operations, the saw can become an important part of overall production flow. Automatic material indexing, programmable cut lengths and repeatable cutting cycles can reduce manual handling and help keep downstream machining and fabrication operations supplied with material.

Applications can include machine shops, fabrication facilities, steel service centers, structural fabrication, maintenance operations and manufacturers that cut raw material before CNC machining.

Industrial Band Saw Applications

  • Solid round bar cutting
  • Square and rectangular bar cutting
  • Tube and pipe cutting
  • Structural steel cutting
  • Angle and channel cutting
  • Bundle cutting
  • Miter and angle cutting
  • Production cutoff operations
  • Raw material preparation for CNC machining
  • Fabrication and weldment preparation

Industrial Band Saw Frequently Asked Questions

What is the difference between a horizontal and vertical band saw?

A horizontal band saw is commonly used to cut bar, tube, pipe and other stock to length. A vertical band saw positions the blade vertically and provides greater flexibility for contour, irregular and specialized cutting operations.

What is a dual column band saw?

A dual column band saw guides the saw head along rigid columns during the cutting cycle. The design provides additional support and stability and is commonly used for production cutting and larger-capacity metal sawing applications.

View Horizontal Dual Column Band Saws

When should I use an automatic band saw?

An automatic band saw is particularly useful when multiple pieces need to be cut repeatedly to specified lengths. Automatic material feeding and repeated cutting cycles can reduce operator involvement and improve production consistency.

What is a miter band saw?

A miter band saw allows the saw head or cutting system to be positioned at an angle to the workpiece. This makes it useful for structural fabrication, frames, weldments and other applications requiring angled cuts.

What size band saw do I need?

The required saw size depends on the maximum dimensions and shape of the material being cut. Round and rectangular cutting capacities should both be considered, along with miter capacity when angled cuts are required. Production volume, material hardness and whether bundles will be cut can also affect the appropriate machine size.

Does Hillary Machinery sell COSEN band saws?

Yes. Hillary Machinery supplies COSEN metal cutting band saws ranging from general-purpose horizontal saws to large-capacity dual column and automatic production sawing systems. View COSEN Band Saws .

Find the Right Industrial Band Saw for Your Application

Whether you need a general-purpose horizontal saw, a dual column production saw, miter cutting capability or a vertical band saw, Hillary Machinery can help match the machine configuration and cutting capacity to your material and production requirements.

View Available Band Saws or contact Hillary Machinery to discuss your metal cutting application.

Types within Industrial Band Saws & Metal Cutting Saws

Brands within Industrial Band Saws & Metal Cutting Saws